Category: High Power Isolator

Work Theory of the Laser Cutting Machine(1)

Laser has been applied in teaching, military as well as industrial production. Laser cutting machine is one of the applications. It can be used in both metal and non-metal cutting, Melting surface material by laser beam. This article will discuss the work theory of laser cutting machine.

Introduction on the work theory of laser cutting machine

Introduction on the work theory of laser cutting machine.

Laser cutting machine adopts the energy released on the time when laser beam irradiate metal surface. The metal is melt by laser and sinter is blow away by gas. Because laser power is highly focused, only a very little heat effects the other part of metal plate and causes a little or no deformation. Laser can cut any complex shape precisely, which needs no further processing.

Laser source is generally CO2 laser beam high power isolator with operating power of 500～5000W. The power is even lower than that of many household electric heater, and because of lenses and reflectors, laser beams are focused in a very small bit of area. Highly focused energy heat the area quickly and makes the metal plate melted.

Laser cutting machine can cut stainless steal of thickness less than 16mm; when adding oxygen in laser beam, the cutting thickness is 8～10mm but it will generate a thin oxidation film in the cut surface. The maximum thickness is 16mm which leads to larger cutting deviation on the size of components.

Since the advent of laser, numerous laser products have been developed, such as laser printer, laser cosmetic instrument, laser marker, laser cutting machine etc. Due to its late start in China, the laser technology in China is greatly behind the developed countries. Although Chinese manufacturers can produce plenty of laser products, some key parts such as laser tube, driving motor, galvanometer and focus lens are imported products. This leads to an increase on cost thus an increase on consumer’s payment.

In recent years, domestic research and production of  laser products become closer to advanced overseas products with the progress of laser technology in China. Some aspects are even superior to products abroad, which has a leading role in market because of the  advantages of price. Overseas products have absolute predominance in precision machining for its quality on stability and endurance.

Work theory of laser cutting machine

Work theory of laser cutting machine

Laser tube is the core part of laser cutting machine. So, below is an introduction of the most popular laser tube. CO2 laser tube.

Laser tube is composed of hard glasses, so it is fragile. It adopts layer of sleeve construction with discharge tube in the most inside layer. However, the diameter of discharge tube is thicker than laser tube, diffraction between the thickness of discharge tube and the size of flare is in direct ratio; the length of tube is in proportion to output power of discharge tube.  Laser tube generates a large quantity of heat in the operation of laser cutting machine, which influences the normal work. So cold water machine is needed to cool laser tube, ensuring constant temperature for successful running.

Cutting features of laser cutting machine

Advantages of laser cutting:

One — high efficiency

Laser cutting machine is always connected to several numerically-controlled rotary tables to achieve numerical controlled cutting. It only needs to change the NC program to adjust to components of different shapes, which can make 2D cutting as well as 3D cutting.

Two — high speed

When cutting low carbon steel sheets of 2mm thickness, the speed of 1200W laser cutting is 600cmmin; when it is 5mm thick polypropylene resin plate, the cutting speed is 1200cmmin. The material needs no clamping fix in laser cutting process.

Three — high quality cutting

Laser cutting features thin kerf. The two sides of kerf are parallel and the kerf is vertical to the surface. The cutting precision can reach to ±0.05mm. The cutting surface is clean and nice, with roughness of tens of microns. The cut components can even come into use directly without further machining. After laser cutting, the heat effected area is very small and material near to kerf has not been affected, making little deformation, high cutting precicion and perfect geometrical shape

Four — non-contact cutting

Laser cutting is non-contact cutting, which means no tool wear problem. When processing different shapes, there is no need to change tools, the only way is to alter the output parameter of laser. The whole laser cutting process features low noise, little vibration and little pollution.

Five — various cutting material

Compared to oxyacetylene cutting and plasma cutting, laser cutting can be applied on more materials, including metal and non-metal, metal matrix and non-metallic matrix composite, leather, wood as well as fibers.

About DK Photonics

DK Photonics – www.dkphotonics.com  specializes in designing and manufacturing of high quality optical passive components mainly for fiber laser applications such as 1064nm high power isolator, Cladding Power Stripper, Multimode High Power Isolator, pump signal combiner,1064nm Band-pass Filter,(6+1)X1 Pump and Signal Combiner, PM Circulator, PM Isolator, optical Coupler. More information, please contact us.

Pump and signal combiner for bi-directional pumping of all-fiber lasers and amplifiers(9)

6. Demonstration of 440 W pump power handling

After detailed theoretical and experimental characterization of fiber pump combiners with multiple pump ports, a pump power handling performance test was conducted. For these investigations each pump port of a 4 + 1×1 combiner was connected to a fiber coupled pump diode (nLight Pearl) with an output power of ~110 W at a wavelength of 976 nm. The PFF and the delivery fiber of the pump diode had a core diameter of 105 µm with a NA of 0.22. At each fiber output end of the IF, a pump light stripper was applied to avoid the Fresnel reflection of the TP, and therefore the TP was not measured. Up to the maximum total pump diode power of 440 W, a coupling efficiency of 90.2% was experimentally determined (Fig. 13

fiber pump combiners

Fig. 13 Combined pump power for a 4+1×1 high power fiber combiner, * ratio of coupled power to total diode power in percent.

). In the simulations a slightly higher coupling efficiency of 92.8% was obtained. The difference of 2.6% in simulated and measured pump light coupling must be distributed among TP, PAA and PCT, with simulated values of 3.0, 1.4 and 1.7%, respectively. It can be assumed that the PAA-fraction is higher than 1.4%, since the fibers of the combiner are contaminated with dust particles in spite of intensive cleaning. If we assume for each individual loss mechanism an error of 1% related to the total diode power then PCT was 7.5 W ± 4.4 W, i.e. the coating of the TF and the pump power stripper had to handle this fraction of power.

About DK Photonics

DK Photonics – www.dkphotonics.com  specializes in designing and manufacturing of high qualityoptical passive components mainly for fiber laser applications such as 1064nm high power isolator,Cladding Power Stripper, High Power Isolator,pump combiner,1064nm Band-pass Filter,(6+1)X1 Pump and Signal Combiner,PM Circulator,PM Isolator,optical Coupler.More information,please contact us.

Fiber Laser Welding: Some Traits and Applications(2)

Technological parameter of laser welding:

(1) Power density

Power density is one of the key parameters in laser processing. When the power density is relatively high, the surface would be heated to boiling point in microseconds, thus generate mass vaporization. As a result, high power density is good for material removal processing such as punching, cutting and carving. When the power density is relatively low, it would take some microseconds to meet the boiling point, the bottom can reach the melting point before vaporization occurs, thus a good melt welding is successfully formed. So the power density ranges from 104~106W/cm2 in conductive laser welding.

(2) Laser pulse shape

Laser pulse shape is an important question in laser welding, especially for foil welding. When high strength laser beam reaches the material surface, 60~98% of the laser energy will be lost by reflection and the reflectivity is changeable by the temperature of the material surface. The reflectivity of metal can vary greatly in a laser pulse period.

(3) Laser pulse width

Laser pulse width is an important parameter to distinguish material removal and material melting; it is also a key parameter to decide the cost and volume of processing equipment.

(4) Influence of defocusing amount on weld quality

There are two ways of defocus: positive defocus and negative defocus. It is positive defocus when focal plane is above the workpieces, vise versa. According to geometry optical theory, when positive and negative defocusing plane equals to welding plane, the power densities are almost the same in the corresponding panels, but the actual laser pools have different forms. It can achieve larger depth of fusion when it is negative defocus.

Application field of laser welding

Laser welding machine has wide application in manufacturing industry, powder metallurgy field, automobile industry, electronics and some other fields.

fiber laser 3

Source : demarlaser

Application of laser welding in automobile industry

Volkswagen AG has adopted laser welding in car roof of brands like AudiA6, GolfA4 and Passat. BMW and GM have used laser welding in top of the car frame while Mercedes-Benz has applied laser welding in drive disk assembly. Except for laser welding, other laser technologies have be applied as well. Companies like Volkswagen GM, Benz and Nissan have used laser to cut covering parts while FIAT and Toyota have adopted laser for coating engine exhaust valve; Volkswagen has used laser for surface hardening on engine camshaft. Domestic vehicle models like Passat, Polo, Touran, Audi, Dongfeng Peugeot and Focus have adopted laser welding technology.

Independent automobile brands like Brilliance, Chery and Geely have adopted laser welding as well.

Improvement and development of new laser welding technology

Laser welding technology is continuously developing along with the progress of the time. The following three technologies can help expanding laser’s application scop and enhancing the automatic control level of laser welding.

  1. filler wire laser welding

Laser welding generally doesn’t fill wires but has high requirement on assembling clearance, which is hard to be guaranteed thus limits the application scope. Filler wire laser welding method has lower requirement on assembling clearance. For example, if the aluminum alloy plate is of 2 mm’s thickness, the clearance must be zero for a good shaping. When adopting φ1.6mm welding wire as filler metal, it can form good shape even the clearance is 1.0 mm. Besides, filler wire can be used for adjusting chemical components and multi-layer welding on thick board.

  1. Beam rotation laser welding

By the adoption of laser beam rotation laser welding methods, demands on welding assembly and beam centering are reduced greatly.

  1. On-line detection and control of laser welding quality

It is becoming a hot researching topic on detecting laser welding process by using plasma such as light, sound and electric charge; some researches have achieved closed-loop control.

DK Photonics – www.dkphotonics.com  specializes in designing and manufacturing of high quality optical passive components mainly for fiber laser applications such as 1064nm high power isolator, Cladding Power Stripper, Multimode High Power Isolator, pump combiner,1064nm Band-pass Filter,(6+1)X1 Pump and Signal Combiner, PM Circulator, PM Isolator, optical Coupler. More information, please contact us.

Fiber Laser Welding: Some Traits and Applications(1)

What is fiber laser? The world’s first laser beam is produced in 1960 by the use of flashbulb stimulating ruby crystalline grain. Limited by the thermal capacity of the grain, the pulsed beams is short and the frequency is very low. Although the instantaneous pulse peak can reach up to 106W, it still belongs to low energy output.

fiber laser 1

Source:tamu.edu

Laser technology adopts the beams of light generated by the reflection of laser from polariscope and congregates the beams in focusing device to generate beams with enormous energy. Once the focus is approaching, the workpieces will be melt or vapored in some milliseconds. This opens up a new welding application domain for high power CO2 and high power YAG laser. The key of laser welding equipment is high power laser, including solid laser and gas laser. Solid laser is the so called Nd:YAG laser. Nd is a rare earth elements and YAG represents Yttrium Aluminum Garnet, with similar crystal structure as ruby. The wavelength of Nd:YAG laser is 1.06μm. It can produce beam transmitted by fiber, so it can simplify beam delivery system, which is suitable in flexible manufacturing systems and remote working as well as high welding precision workpieces. Nd:YAG laser of 3-4 KW output is commonly used in automobile industry. Gas laser is the so-called CO2 laser. Its working medium is molecule gases which can generate iraser of 10.6μm in average. It can work continuously and output very high power; the standard laser power is between 2-5 KW.

The major traits of laser welding are as following:

  1. The welding is fast and deep with little deformation.
  2. It can work in room temperature and disparity conditions with simple equipment and device. For example, the laser beam will not offset; laser welding can be really carried out in vacuum, air or any gas environment, or even through glass or any transparent material.
  3. It can weld refractory materials as titanium and quartz and anisotropic materials with good effects.
  4. When welding, depth-to-width ratio can reach to 5:1 and the highest can reach up to 10:1.
  5. It can applied in microwelding. Slight flare can be generated by focused laser beams which can positioning precisely and be applied in mass automatic production of micro and small workpieces’ installation and welding.
  6. It is flexible in welding areas that is difficult to access. Especially in recent years, the adoption of optical fiber transmission in YAG laser processing technology has greatly promoted the popularization and application of laser welding technology.
  7. Beam split is easy to be realized by time and space and multiple beam can be processed all at once, providing conditions for more precise welding.

However, there are some limits of laser welding:

  1. It requires high assembly accuracy for weld and it should has no obvious deviation of beam on workpieces. It is because that the flare is too small and the welding line is too narrow. If the assembly accuracy and beam position cannot meet the requirements, it is easy to make weld defect.
  2. The cost and initial investment on laser and the relevant systems are high.

fiber laser 2

Resource : avio

DK Photonics – www.dkphotonics.com  specializes in designing and manufacturing of high quality optical passive components mainly for fiber laser applications such as 1064nm high power isolator, Cladding Power Stripper, Multimode High Power Isolator, pump combiner,1064nm Band-pass Filter,(6+1)X1 Pump and Signal Combiner, PM Circulator, PM Isolator, optical Coupler. More information, please contact us.

 

The Comparative Between Fiber Laser Cutting Machine and CO2 Cutting Machine

Cutting is one of the most widely applied laser processing techniques. Fiber laser and CO2 laser are the most commonly used laser cutting equipment. It is necessary for users to have a knowledge of the advantages and disadvantages of both the two ways of cutting.

CO2 laser

Source : fe.infn

Wavelength of fiber laser is 1.06μm and Wavelength of CO2 laser is 10.6μm. Both are infrared light and can be absorbed by material so that they can be applied in Industrial material processing. Fiber laser is unable to be applied in non-metal cutting, such as wood, plastic, leather and ramie cotton fabric. In case of non-metal cutting, CO2 laser is the only choice. But CO2 laser cannot cut copper products, including brass and red copper. Because copper is highly reflective material for CO2 laser, laser will be reflected instead of absorbed by copper, which can cause harm.

Laser is evaluated by integrated index as cutting speed, drilling efficiency and section quality.

Fiber laser has an advantage in cutting thin plate, especially for thickness under 3mm. Its maximum cutting speed ratio can reach to 4:1 and 6mm is critical thickness for the two kinds of lasers. When it is thicker than 6mm, fiber laser shows no preferential; as the thickness increases, CO2 laser shows preferential gradually but not outstandingly. Generally speaking, fiber laser has an advantage in cutting speed.

Drilling efficiency:

Before cutting, laser beam should penetrate workpiece. Fiber laser needs more time in drilling than CO2 laser. Take 3KW optical fiber laser and CO2 laser as an example, The latter saves 1 second in drilling 8mm carbon steel; and 2 seconds in 10mm drilling. As thickness grows, CO2 laser will save more time.

Fiber laser

Source : nufern

Section quality:

Section quality usually means the roughness (surface perfection) and perpendicularity.

When cutting steel plate under 3mm, section quality of fiber laser is worse then CO2. As thickness grows, the difference becomes more obvious.

In addition, carbon steel plate has high absorptivity on fiber laser energy, so it has shortcoming in cutting holes (aperture < panel thickness).

The above comparison will help users make a reasonable choice. The cutting speed of the two lasers is equally matched. Fiber laser is inferior to Co2 laser in section quality and drilling efficiency. There is no quick answer to which is better. They both have advantages and disadvantages in specific application demands.

By the way, laser cutting precision has nothing to do with the adoption of lasers. It is determined by machine positioning precision, resetting precision and consistency of kerf width. Fiber laser has narrower kerf than CO2. Kerf width doesn’t affect precision of the parts either, since it can be offset by cutting gap compensation.

DK Photonics – www.dkphotonics.com  specializes in designing and manufacturing of high quality optical passive components mainly for fiber laser applications such as 1064nm high power isolator, Cladding Power Stripper, Multimode High Power Isolator, pump combiner,1064nm Band-pass Filter,(6+1)X1 Pump and Signal Combiner, PM Circulator, PM Isolator, optical Coupler. More information, please contact us.

Ultrafast laser pulses induce atoms in gold nanodisks to vibrate

In a study that could open doors for new applications of photonics from molecular sensing to wireless communications, Rice University scientists have discovered a new method to tune the light-induced vibrations of nanoparticles through slight alterations to the surface to which the particles are attached.

In a study published online this week in Nature Communications, researchers at Rice’s Laboratory for Nanophotonics (LANP) used ultrafast laser pulses to induce the atoms in gold nanodisks to vibrate. These vibrational patterns, known as acoustic phonons, have a characteristic frequency that relates directly to the size of the nanoparticle. The researchers found they could fine-tune the acoustic response of the particle by varying the thickness of the material to which the nanodisks were attached.

“Our results point toward a straightforward method for tuning the acoustic phonon frequency of a nanostructure in the gigahertz range by controlling the thickness of its adhesion layer,” said lead researcher Stephan Link, associate professor of chemistry and in electrical and computer engineering.

Rice University researchers (clockwise from front) Man-Nung Su, Wei-Shun Chang and Fangfang Wen discovered a new method to tune the light-induced vibrations of nanoparticles through slight alterations to the surface to which they are attached.

Light has no mass, but each photon that strikes an object imparts a miniscule amount of mechanical motion, thanks to a phenomenon known as radiation pressure. A branch of physics known as optomechanics has developed over the past decade to study and exploit radiation pressure for applications like gravity wave detection and low-temperature generation.

Link and colleagues at LANP specialize in another branch of science called plasmonics that is devoted to the study of light-activated nanostructures. Plasmons are waves of electrons that flow like a fluid across a metallic surface.

When a light pulse of a specific wavelength strikes a metal particle like the puck-shaped gold nanodisks in the LANP experiments, the light energy is converted into plasmons. These plasmons slosh across the surface of the particle with a characteristic frequency, in much the same way that each phonon has a characteristic vibrational frequency.

The study’s first author, Wei-Shun Chang, a postdoctoral researcher in Link’s lab, and graduate students Fangfang Wen and Man-Nung Su conducted a series of experiments that revealed a direct connection between the resonant frequencies of the plasmons and phonons in nanodisks that had been exposed to laser pulses.

“Heating nanostructures with a short light pulse launches acoustic phonons that depend sensitively on the structure’s dimensions,” Link said. “Thanks to advanced lithographic techniques, experimentalists can engineer plasmonic nanostructures with great precision. Based on our results, it appears that plasmonic nanostructures may present an interesting alternative to conventional optomechanical oscillators and high power isolator”

Chang said plasmonics experts often rely on substrates when using electron-beam lithography to pattern plasmonic structures. For example, gold nanodisks like those used in the experiments will not stick to glass slides. But if a thin substrate of titanium or chromium is added to the glass, the disks will adhere and stay where they are placed.

“The substrate layer affects the mechanical properties of the nanostructure, but many questions remain as to how it does this,” Chang said. “Our experiments explored how the thickness of the substrate impacted properties like adhesion and phononic frequency.”

Link said the research was a collaborative effort involving research groups at Rice and the University of Melbourne in Victoria, Australia.

“Wei-Shun and Man-Nung from my lab did the ultrafast spectroscopy,” Link said. “Fangfang, who is in Naomi Halas’ group here at Rice, made the nanodisks. John Sader at the University of Melbourne, and his postdoc Debadi Chakraborty calculated the acoustic modes, and Yue Zhang, a Rice graduate student from Peter Nordlander’s group at Rice simulated the optical/plasmonic properties. Bo Shuang of the Landes’ research group at Rice contributed to the analysis of the experimental data.”

The research was supported by the Robert A. Welch Foundation and the Department of Defense’s Multi-University Research Initiative. Additional co-authors include Zhang, Shuang, Nordlander and Halas, all of Rice; and Chakraborty and Sader, both of the University of Melbourne in Victoria, Australia.

About DK Photonics

DK Photonics – www.dkphotonics.com  specializes in designing and manufacturing of high quality optical passive components mainly for fiber laser applications such as 1064nm high power isolator, Cladding Power Stripper, Multimode High Power Isolator, pump combiner,1064nm Band-pass Filter,(6+1)X1 Pump and Signal Combiner, PM Circulator, PM Isolator, optical Coupler. More information, please contact us.

Polarization Dependent Isolator vs Polarization Independent Isolator

Connectors and other types of optical devices on the output of the transmitter may cause reflection, absorption, or scattering of the optical signal. These effects on the light beam may cause light energy to be reflected back at the source and interfere with source operation. In order to reduce the effects of the interference, an optical isolator is usually used. Optical isolator allows a beam of light to stream through a single one way direction. At the same time, it prevents the light from going back in the opposite direction. According to the polarization characteristics, optical isolators can be divided into two types, including polarization dependent isolator and polarization independent isolator. The polarizer-based module makes a polarization dependent isolator, and the birefringent crystal-based structure makes a polarization independent isolator. You may be very confused about them as you find that there is only a little difference via their names. So, what are they and what are the differences between them? This paper will give you the answer.

Polarization Dependent Isolator

The polarization dependent isolator consists of three parts, an input polarizer , a Faraday rotator, and an output polarizer. Light traveling in the forward direction becomes polarized vertically by the input polarizer. The Faraday rotator will rotate the polarization by 45°. The analyser then enables the light to be transmitted through the isolator.

Polarization-Dependent-Isolator

Light traveling in the backward direction becomes polarized at 45° by the analyser. The Faraday rotator will again rotate the polarization by 45°. This means the light is polarized horizontally. Since the polarizer is vertically aligned, the light will be extinguished.

The picture shows us a Faraday rotator with an input polarizer, and an output analyser. For a polarization dependent isolator, the angle between the polarizer and the analyser, is set to 45°. The Faraday rotator is chosen to give a 45° rotation.

Because the polarization of the source is typically maintained by the system, polarization dependent isolator is widely used in free space optical systems.

Polarization Independent Isolator

The polarization independent isolator also consists of three parts, an input birefringent wedge, a Faraday rotator, and an output birefringent wedge. Light traveling in the forward direction is split by the input birefringent wedge into its vertical (0°) and horizontal (90°) components, called the ordinary ray (o-ray) and the extraordinary ray (e-ray) respectively. The Faraday rotator rotates both the o-ray and e-ray by 45°. This means the o-ray is now at 45°, and the e-ray is at −45°. The output birefringent wedge then recombines the two components.

Polarization-Independent-Isolator

Light traveling in the backward direction is separated into the o-ray at 45, and the e-ray at −45° by the birefringent wedge. The Faraday Rotator again rotates both the rays by 45°. Now the o-ray is at 90°, and the e-ray is at 0°. Instead of being focused by the second birefringent wedge, the rays diverge. The picture shows the propagation of light through a polarization independent isolator.

While polarization dependent isolator allows only the light polarized in a specific direction, polarization independent isolator transmit all polarized light. So it is usually widely used in optical fiber amplifier.

Comparison of Polarization Dependent Isolator and Polarization Independent Isolator

In fact, you have already understood these two types of isolators according to the contents above. We can see their similarities and differences through the comparison of their definition, working principle and applications. Both of them consist of three parts and have a same principle based on Faraday effect. However, to overcome the limitation of polarization dependent isolator, polarization independent isolator has been developed. Regardless of the polarization state of the input beam, the beam will propagate through the isolator to the output fiber and the reflected beam will be isolated from the optical source. If the extinction ratio is important, a polarization dependent isolator should be used with either polarization maintaining fibers or even regular single-mode fibers. If the system has no polarization dependence, a polarization independent isolator will be the obvious choice.

About DK Photonics

DK Photonics – www.dkphotonics.com  specializes in designing and manufacturing of high quality optical passive components mainly for fiber laser applications such as 1064nm high power isolator, Cladding Power Stripper, Multimode High Power Isolator, pump combiner,1064nm Band-pass Filter,(6+1)X1 Pump and Signal Combiner, PM Circulator, PM Isolator, optical Coupler. More information, please contact us.

Large Mode Area Fibers

Optical fibers with relatively large mode areas and a single transverse mode or only a few modes.

For some applications, it is desirable to use optical fibers with a large mode area (LMA fibers) – often with single-mode guidance. Due to the reduced optical intensities, such fibers effectively have lower nonlinearities and a higher damage threshold, which makes them suitable for example for the Amplification of intense Pulses or single-frequency signals in Fiber amplifiers, or in case of passive fibers for delivery of such light. While standard single-mode fibers have an Effective Mode Area below 100 μm2, large mode area fibers reach values of hundreds or even thousands of μm2.

DK Photonics – www.dkphotonics.com  specializes in designing and manufacturing of high quality optical passive components mainly for fiber laser applications such as 1064nm high power isolator, Cladding Power Stripper, Multimode High Power Isolator, pump combiner,1064nm Band-pass Filter,(6+1)X1 Pump and Signal Combiner, PM Circulator, PM Isolator, optical Coupler. More information, please contact us.

China laser innovation awards program now accepting nominations

The 2015 Ringier Technology Innovation Awards – Laser Industry is now open for applications up until January 4, 2015.

Now in its second year, the Awards consist of six categories: Lasers, Laser Systems for Production Engineering (Laser Cutting Systems, Laser Engraving Systems, Laser Marking Systems, and Laser Welding Systems), Laser System Components, System Peripherals of Laser Production Engineering, Optical Materials and Components, and 3D Printing. Only new products and solutions launched during 2013-2015 in the China market are eligible to enter the Awards selection process.

Following the entry and nomination stage, online peer voting and expert judging will take place January 9-25, 2015. Industry experts, including Dichen Li, Ph.D., Changjiang Professor, Xi’an Jiaotong University; Xiahui Tang, Professor, National Engineering Research Center For Laser Processing; Youliang Wang, Chairman, Laser Processing Committee of China Optical Society; Xiao Zhu, Chairman, Wuhan Laser Association of Optics Valley of China; and Qingmao Zhang, Vice Chairman, Laser Processing Committee of China Optical Society, will be among the independent panel of judges. Winners will be announced at the Awards ceremony on March 18, 2015, to coincide with Laser World of PHOTONICS 2015 in Shanghai, when all the winners, judges, industry professionals, and media will be present.

Organized by Industrial Laser Solutions China, Ringier Trade Media, and supported by Industrial Laser Solutions, these Awards are presented to a select group of innovators each year in China. The purpose of the Awards is to encourage, acknowledge, and reward those individuals and companies who have introduced and developed a new idea, a new methodology, a new product or a new technology for manufacturing production efficiency, cost-effectiveness, and user convenience, which might result in energy saving and more responsible clean manufacturing in the laser industry.

The Ringier Technology Industry Awards Series have been established since 2006 and cover nine different industries. They are recognized as being the most honest, transparent, and fairest of such Industry Awards in China. Nominations are open to all and the final selections are made by the panel of independent judges based solely on merit.

 

DK Photonics – www.dkphotonics.com  specializes in designing and manufacturing of high quality optical passive components mainly for fiber laser applications such as 1064nm high power isolator, Cladding Power Stripper, Multimode High Power Isolator, pump combiner,1064nm Band-pass Filter,(6+1)X1 Pump and Signal Combiner, PM Circulator, PM Isolator, optical Coupler. More information, please contact us.

Pump and signal combiner for bi-directional pumping of all-fiber lasers and amplifiers(7)

Pump and signal combiner for bi-directional pumping of all-fiber lasers and amplifiers(7)

5. Simulations and results for a multi pump port configuration

So far, the modeling results consider a TF with only a single pump port. However, for monolithic high power fiber laser and amplifier systems, it is often required to provide multiple pump ports due to the limited output power of available fiber coupled pump diodes and the efforts to develop laser systems with redundancy. Thus, in this section, we investigate the impact of multiple pump ports on the coupling efficiency and the loss mechanism. The setup of each pump combiner is identical to the description in Section 2 (see Fig. 1), but with several additional ports placed around the cladding of the TF, leading to a fiber bundle. A schematic of a fiber combiner with multiple pump ports is shown in Fig. 7

Pump and signal combiner for bi-directional pumping of all-fiber lasers and amplifiers(7)

Fig. 7 Fiber combiner with multiple pump ports, PFF: pump feeding fiber with a piece of coreless intermediate fiber (IF) as described in Fig. 1, TF: target fiber, TP: transmitted power.

5.1 Simulations of the pump coupling efficiency

The experiments and simulations in Section 4 showed that for a pump combiner with a single pump port, a TL of 20 mm and a TR of 6 yields an excellent coupling efficiency in the range of 95%. In comparison, for a fiber band pass filter with multiple pump ports, the simulations for a TL of 20 mm (Fig. 8(a)

Pump and signal combiner for bi-directional pumping of all-fiber lasers and amplifiers(7)-2

Fig. 8 Simulated coupling efficiency for a pump combiner with up to 6 pump ports for (a) a TL of 20 mm and (b) a TL of 10 mm for a pump light input NA of 0.22.

) revealed that the pump coupling efficiency of the combined pump power depends on the number of pump ports and significantly on the choice of the TR. In the simulations the input pump light NA of the PFFs was 0.22. In general, it can be seen that the pump coupling efficiency decreases with each additional pump port. A lower TR yields a greater decrease of the pump coupling efficiency with each additional pump port than a higher TR. In the case of a TL of 20 mm and a TR of 2.5, the theoretically obtainable pump coupling efficiency of almost 90% decreases to 73%, if the number of pump ports increases from 1 to 6. However, as already mentioned, the increasing losses due to additional pump ports can be reduced with increasing TR. In Fig. 8(a) it can be clearly observed that for 6 pump ports and a TR of 6, a pump coupling efficiency of 90.2% can be achieved. For a TR higher than 6, it is not possible to achieve a significant improvement in pump coupling efficiency for multiple pump ports by increasing of the TR.

For a single pump port configuration it is already known that the pump coupling efficiency decreases with shorter TLs at constant TRs (Fig. 2(a)). However, for multiple pump ports a reduction of the TL leads to the advantage that the pump coupling efficiency of the combined pump power decreases less with each additional pump port, especially at lower TRs. The simulation results for a TL of 10 mm instead of a TL of 20 mm are presented in Fig. 8(b). A comparison of Fig. 8(a) and 8(b) shows: If the number of pump ports is increased from 1 to 6 at a TR of 2.5, the pump coupling efficiency experiences a decrease of 16.9 and 11.2% for a TL of 20 and 10 mm, respectively. Although the total power losses for a TL of 10 mm are higher than for a TL of 20 mm, the example reveals, that the decrease of the pump coupling efficiency due to additional pump ports can be reduced by using shorter TLs.

Besides having less available combined pump power, the additional pump power losses generated in comparison to a fiber combiner with a single pump port, corresponds to an enhanced risk of damaging the component due to additional thermal load. Hence, the loss mechanism for a fiber combiner with multiple pump ports needs to be investigated in more detail.

About DK Photonics

DK Photonics – www.dkphotonics.com  specializes in designing and manufacturing of high quality optical passive components mainly for fiber laser applications such as 1064nm high power isolator, Cladding Power Stripper, Multimode High Power Isolator, pump combiner,1064nm Band-pass Filter,(6+1)X1 Pump and Signal Combiner, PM Circulator, PM Isolator, optical Coupler. More information, please contact us.